Digital printing is changing corrugated packaging production by making short-run, customized, and variable-information packaging more efficient. The AOPACK BM2800-Ultra combines digital printing with corrugated box making in one integrated platform, helping manufacturers produce high-quality printed boxes with faster setup, greater flexibility, and less dependence on traditional printing plates or die tooling.

Packaging Production Is Becoming More Flexible

The packaging market is changing quickly.

Customers now expect:

  • Faster delivery
  • Customized packaging
  • Smaller order quantities
  • Better print quality
  • More product variations

Traditional flexo printing and die-cutting systems are often optimized for large-volume production, but may struggle with highly flexible manufacturing requirements.

This has accelerated the adoption of digital corrugated box production systems.

BM2800-Ultra Corrugated Box Maker With Digital Printing

Combining Digital Printing and Box Making

The AOPACK BM2800-Ultra combines corrugated box converting and digital printing into one production platform.

The machine integrates:

Board feeding / Creasing / Slotting / Slitting Vibrating knife cutting / Glue spraying /Digital printing

within a single-pass workflow.

This helps reduce material handling and simplifies production management.

High-Resolution Printing for Corrugated Packaging

The BM2800-Ultra uses Epson industrial printheads with water-based ink technology.

The system supports:

  • Barcode printing
  • QR codes
  • Text printing
  • Graphic printing
  • Variable information printing

with a resolution up to 600 × 600 dpi.

The maximum printing width reaches:

  • 920 mm in standard configuration
  • Up to 2300 mm with separated printing modules

Digital Printing Tray box by BM2800-Ultra

Supporting Complex Box Designs

Modern packaging increasingly requires more creative structures.

With vibrating knife cutting technology, manufacturers can produce:

  • Mailer boxes
  • Display packaging
  • Access windows
  • Curved cuts
  • Handle holes
  • Special corrugated inserts

without traditional die tooling.

This improves flexibility for short-run production and rapid design changes.

A Practical Solution for Short-Run Orders

Frequent order changes are becoming common in the packaging industry.

The BM2800-Ultra is designed for quick setup and rapid order switching, making it suitable for:

  • Short-run production
  • Multi-size orders
  • Customized packaging
  • On-demand manufacturing

The machine helps reduce setup complexity while improving production efficiency.

Digital Printing Tray box by BM2800-Ultra

The Direction of Future Corrugated Manufacturing

The future of corrugated packaging production is moving toward:

  • Automation
  • Digitalization
  • Flexibility
  • Short-run efficiency

Integrated digital box making systems provide manufacturers with new ways to respond to changing market demands while reducing dependence on traditional tooling and multi-machine workflows.

Learn more about the AOPACK BM2800-Ultra corrugated box maker with digital printing: 
AOPACK BM2800-Ultra