Packaging Production Is Becoming More Flexible

The packaging market is changing quickly.

Customers now expect:

  • Faster delivery
  • Customized packaging
  • Smaller order quantities
  • Better print quality
  • More product variations

Traditional flexo printing and die-cutting systems are often optimized for large-volume production, but may struggle with highly flexible manufacturing requirements.

This has accelerated the adoption of digital corrugated box production systems.

BM2800-Ultra Corrugated Box Maker With Digital Printing

Combining Digital Printing and Box Making

The AOPACK BM2800-Ultra combines corrugated box converting and digital printing into one production platform.

The machine integrates:

Board feeding / Creasing / Slotting / Slitting Vibrating knife cutting / Glue spraying /Digital printing

within a single-pass workflow.

This helps reduce material handling and simplifies production management.

High-Resolution Printing for Corrugated Packaging

The BM2800-Ultra uses Epson industrial printheads with water-based ink technology.

The system supports:

  • Barcode printing
  • QR codes
  • Text printing
  • Graphic printing
  • Variable information printing

with a resolution up to 600 × 600 dpi.

The maximum printing width reaches:

  • 920 mm in standard configuration
  • Up to 2300 mm with separated printing modules

Digital Printing Tray box by BM2800-Ultra

Supporting Complex Box Designs

Modern packaging increasingly requires more creative structures.

With vibrating knife cutting technology, manufacturers can produce:

  • Mailer boxes
  • Display packaging
  • Access windows
  • Curved cuts
  • Handle holes
  • Special corrugated inserts

without traditional die tooling.

This improves flexibility for short-run production and rapid design changes.

A Practical Solution for Short-Run Orders

Frequent order changes are becoming common in the packaging industry.

The BM2800-Ultra is designed for quick setup and rapid order switching, making it suitable for:

  • Short-run production
  • Multi-size orders
  • Customized packaging
  • On-demand manufacturing

The machine helps reduce setup complexity while improving production efficiency.

Digital Printing Tray box by BM2800-Ultra

The Direction of Future Corrugated Manufacturing

The future of corrugated packaging production is moving toward:

  • Automation
  • Digitalization
  • Flexibility
  • Short-run efficiency

Integrated digital box making systems provide manufacturers with new ways to respond to changing market demands while reducing dependence on traditional tooling and multi-machine workflows.

Learn more about the AOPACK BM2800-Ultra corrugated box maker with digital printing: 
AOPACK BM2800-Ultra