Corrugated Box Maker with Digital Printing

BM2800-Ultra

BM2800-Ultra Automatic Heavy Duty Corrugated Box Maker Digital Printer

Box Making Machine with Digital Printing

A corrugated box maker is a packaging machine designed to convert corrugated cardboard sheets into finished boxes through processes such as slotting, creasing, slitting, and gluing. The BM2800-Ultra enhances this process by integrating digital printing and automation into one system.

The BM2800-Ultra corrugated box maker is our latest innovation and flagship model, engineered to redefine efficiency in corrugated box production. This advanced system integrates digital printing, slotting, slitting, creasing, vibrating knife cutting, and glue spraying into a single compact machine.

To further enhance automation, the BM2800-Ultra corrugated box maker digital printer can be equipped with an automatic feeding system and an automatic box collecting system, enabling a fully automated workflow from corrugated board input to finished box output.

Designed for maximum flexibility, the machine requires no molds and no highly skilled operators. Its intelligent system automatically adjusts module positions based on box size and design, significantly reducing labor costs while improving production efficiency.

As a result, the BM2800-Ultra is a world-leading solution for handling short-run, on-demand, multi-size, and multi-style corrugated box orders, making it ideal for modern packaging businesses seeking flexibility and speed.

BM2800-Ultra Box Maker | Digital Printing Function

Digital Printing Function of BM2800-Ultra Box Making Machine
Digital Printed Box By BM2800-Ultra Box Making Machine With QR Code

Digital Printing Corrugated Boxes by BM2800-Ultra Box Maker

Digital Printed Box By BM2800-Ultra Box Making Machine With Aopack Logo
Digital Printed Box By BM2800-Ultra Box Making Machine With Aopack Logo

Feeding Options of BM2800-Ultra Corrugated Box Maker

1. Standard Feeding System

The BM2800-Ultra corrugated box maker is equipped with a standard manual feeding system. Operators simply place corrugated sheets into the feeding area manually, and the machine uses a powerful vacuum suction system to automatically feed sheets into production.
The vacuum suction zone measures 2800mm in length, providing strong and consistent adsorption even for warped or bent cardboard, ensuring smooth feeding and minimizing downtime.

Standard Board Feeding for BM2800-Ultra
Standard Board Feeding for BM2800-Ultra Vacuum Suction Zone

2. Optional Automatic Cardboard Feeding & Box Collecting System

For higher efficiency and labor savings, the BM2800-Ultra corrugated box maker  supports an optional fully automatic cardboard feeding and box collecting system.
With this system, workers only need to place pallets of cardboard sheets onto the platform using a forklift. The machine will then automatically feed sheets continuously, process them into finished boxes, and neatly auto-stack the finished cartons without manual intervention. This greatly reduces labor intensity, improves production continuity, and keeps stacking tidy and orderly.

Automatic Cardboard Feeding System
Automatic Cardboard Feeding System Automatic Edge Guiding
Automatic Cardboard Feeding System Automatic Box Collecting
Automatic Cardboard Feeding System Automatic Box Collecting

Pre-creasing & Creasing Function of BM2800-Ultra

The BM2800-Ultra box making machine comes standard with 4 pre-creasing wheels and 4 creasing wheels, supporting up to 8 longitudinal creasing lines. The two rows of creasing wheels allow for a minimum 1mm distance between creases.
The pre-creasing function pre-flattens the creasing area on heavy-duty cardboard, effectively avoiding crease bursts or cracks during folding.

Advanced Male & Female Creasing Technology

1. Equipped with advanced male-female creasing technology, the machine forms creases on both the outer liner and inner liner sides of the board.
Carton flaps can be folded inward and outward smoothly without burst. It effectively prevents surface cracking and ensures clean, crisp folds.

Pre-creasing and Creasing Wheel Together of BM2800-Ultra Corrugated Box Maker

Pre-creasing & Creasing Wheels

Male Female Creasing Wheels of BM2800-Ultra Corrugated Box Maker

Male Female Creasing Wheels

Outer liner Creasing for Corrugated Cardboard

Creasing Line on Outer Liner

Inner liner creasing for corrugated cardboard

Creasing Line on Inner Liner

Offset Creasing for Corrugated Cardboards

2. Inconsistent creasing line (offset crease) is specially designed for high-strength corrugated board.
Offset creasing is crucial for creating high-quality folds in double-wall or heavy-duty corrugated board. It prevents surface cracking and ensures a clean 90° or 180° bend, avoiding improper folding or damage to the finished carton.

Offset Creasing for Corrugated Cardboards
Offset Creasing for Corrugated Cardboards
Offset Creasing for Corrugated Cardboards
Offset Creasing for Corrugated Cardboards

Features of Corrugated Box Maker BM2800-Ultra

Slotting Knife of BM2800-Ultra

1. Slotting Knife

Standard 500mm slotting knife, Max. slotting length is 3 times length of slotting knife. With optional 250mm slotting knife, the max. scoring length(box height) is 2800mm.

Vertical Slitting knife of BM2800-Ultra

2. Vertical Slitting knife

4 vertical slitting knives can cut 2-30mm corrugated cardboard. Tungsten steel slitting knives driven by independent motors.

Vibrating Knife Cutting and Creasing

3. Vibrating Knife Cutting and Creasing

Available to crease and crease circles, rectangles, slashes, curves, and other Irregular lines. No mold needed.

Horizontal Cutting & Gluing & Glue Flap Crushing

4. Horizontal Cutting & Gluing & Glue Flap Crushing

Cut off excess cardboard without using an additional paper separator. Inline Cold Gluing function and glue flap crushing function.

One Stop Corrugated Box Making Solution

Slotting Knife of BM2800-Ultra Size Limitation

What can you produce with BM2800-Ultra?

The BM2800-Ultra digital box making machine unlocks total freedom for custom packaging design and manufacturing. With support for more than 150 box designs and styles, it produces standard RSC cartons, complex-shaped boxes, and high-mix low-volume custom packaging efficiently. This versatile corrugated box making machine is built to fit your products perfectly.

self locking box fefco 0427

Self Locking Mailer Box

Toilet Pack Box

Toilet Pack Box

Trapezoidal Shelf Box

Trapezoidal Shelf Box

Snap Lock Bottom Box

Snap Lock Bottom Box

Self Locking Lid and Base Box

Self Locking Lid and Base Box

Self Locking Full Overlap Box

Self Locking Full Overlap Box

Octagonal pallet box

Octagonal pallet box

Perforation Cutting By Vibrating Knife

Perforation Cutting

Technical Data of BM2800-Ultra Corrugated Box Maker

Cardboard Cardboard Type Single / Double / Triple Wall
(AAA Cardboard)
Thickness 2~16(30)mm
Weight ≤2400g/m²
Min. Size 300×900mm
Max. Size 2800mm× Unlimited Length
Finished Box Min. Box Height 50mm
Max. Box Height 2400mm
Thinnest Box 35mm
Vertical Creasing Creasing Distance 35/180mm
Vertical Slitting Slitting Distance 35/140mm
Machine Power 380V±10%,Max20kW,50/60Hz
Compressed Air 100L/min
Size 3820(L)*4090(W)*1990mm(H)
Weight 8720kg

Frequently Asked Questions

With over 150 box styles pre-programmed, we can add your own box design and upload it for free! Remotely update would be available.

Aopack box making machine is very easy to install and commission. We will provide a full set of operation manuals and guide videos. Our After sale engineer will provide an online guide. If needed, we can also send our engineer to install and start the machine to ensure normal operation of the machine. In addition, we will provide maintenance training during installation.

Production usually takes 30 business days.

Yes, a 12-month warranty will be provided since customers receive the machine and start using it. Also, lifetime maintenance and remote technical support can be available.

We have different models of on demand box machines. And the equipment has different configurations, you can even add some optional functions, please contact us for a detailed quotation.

AOPACK is a professional box making machine manufacturer specializing in automated, mould-free solutions for corrugated packaging production. Our box making machines enable short run on-demand production of customized cardboard boxes without traditional cutting dies or long setup times. Explore our full range of corrugated box making machines.

We are CE certified and third-party inspection company SGS provides inspection services.

Yes, we update the video regularly, please subscribe to our Youtube channel.
https://www.youtube.com/c/AopackBoxMakingMachine

Our factory is located in Qingdao city, Shandong province, China. Clients can take a flight to Qingdao Liuting International Airport and we will pick up clients here.

Yes, you can see our machine in many countries, such as China, Australia, North America, Southeast Asia, Europe, and so on. If you come to China, we can take you to our customer’s factory to see the machine running directly. And if you want to see the machine in your country, please contact our sales, and we will arrange the time.

Yes, we will send our engineer to install and start the machine to ensure normal operation of the machine. In addition, we will provide maintenance training during installation.

The machine uses very few consumable parts. Only slitting knife and fibre comb. It can be used for about 6 months. We will provide some free spare parts with the machine. We will provide it for free within one year. After one year, we only charge the cost price. You can read more details about the easily damaged ones in this article. http://aopackmachine.com/spare parts/

Shipping needs 1*40HQ container. The machine is fixed on a steel pallet, covered with Anti-rust film. Then there will also be a plywood package, outside for extra protection.

How corrugated box making machine packages look like? How corrugated box making machine packages look like?

BM2800-Ultra: The Ultimate Box Making Solution

The BM2800-Ultra stands as our most full-featured box making machine and one of the most technologically advanced box making machines in the world.
Its signature capability lies in the all-in-one integration of digital printing with box slitting, creasing, slotting, glue spraying, and vibrating knife cutting. A single machine accomplishes what previously required five separate machines, streamlining production workflows, boosting productivity, and lowering overall production costs.
It is ideal for corrugated box factories, automotive parts manufacturers, furniture factories, curtain workshops, picture frame businesses, handicraft producers, custom product manufacturers, and any operation handling scattered orders, multi-size runs, and diverse box styles.
The BM2800-Ultra is simply the best solution for small to medium batch corrugated box production. This makes the BM2800-Ultra ideal for companies in the corrugated packaging industry and modern box manufacturing environments.