Welcome to this article, which is an in-depth guide to digital cutter machines, Before you buy a new digital cutter machine, check out our guide that covers everything you should consider to find the best machine for you.
1. What is a Digital Cutter machine?
Along with the advent of CAD, a new Digital Cutter technique has been developed that combines most of the advantages of die cutting with the flexibility of computer-controlled precise cutting of highly customizable shapes. Unlike die cutting, which uses a particular shape of a physical mold, Digital Cutter uses a cutting tool (which may be static or oscillating blades or mills) that cuts out the desired shape according to a computer-programmed path.
The Digital Cutter is made up of a flat table area and a set of cutting, milling, and carving tools which are installed on a positioning arm that moves the tool in 2D. The paper is placed on the table, and the cutter cuts a preprogrammed shape through the paper according to a programmed path.
Cutting is one of the most versatile techniques for shaping materials such as rubber, textile, foam, paper, plastic, composite, and foil by trimming, shaping, and cutting. IECHO offers professional products and technology services to over a dozen industries, including composite materials, printing, and packing, textile and clothing, car interior, advertisement, office automation, luggage, etc.
The desired combination of the cutter, bit, and work pad constitutes a Digital Cutter. The utility model is suitable for high-accuracy cutting of flexible, high-rigidity, and semi-rigid materials.
This high-precision Digital Cutter tool, as explained, comes with a wide range of tools, and knives. When the blade of the cutter moves across the material surface, the cutter’s path is set. Moreover, the user of the cutter can adjust the cutting tool and material required for cutting.
2. How to use the Digital Cutter?
These are the steps on how to work with a Digital Cutter. Look at them:
- Connect the vacuum pump with the air compressor prior to the operation.
- Once the connection is made, only one person is needed to press the button to open the machine.
- Then, from the control panel, press the start button, and the machine will be automatically moved to the starting point.
- Transfer the file from your computer to the control panel with the keyboard, and then click Drag.
- The machine head automatically pulls the material over the pad when it is finished.
- Next is to check the depth of the cut. Click the Y Depth to verify that the machine can cut the material.
- Now, press the “+” button on the control panel and set it to a certain value based on the desired cut.
- Slowly move the head of the machine to the cutting position.
- Now, press the “y Test” button again.
- If the material is completely cut, it is time to press the “Absorb” button to absorb the material on the pad.
- To set the current head position at the beginning, click 0.
- Click “[]” to select a different region, and then click “Others” to absorb the region.
- Press the Repeat button to make sure the process is repeated.
3. What are the features of a Digital Cutter?
Compared with other machines, the digital cutter has unique features. Here we would like to present you with some of its most salient features, hoping that you can have a better understanding of it after reading this part.
1) Improvement in Workflow Efficiency
Digital Cutter machine provides the user with a new experience. The characteristic of these machines is that the manufacturing, loading, and unloading of materials take place at the same time.
The manufacturer and the designer also designed the machine to provide a green LED. Green LEDs indicate areas where users can safely use them for some time.
2) Cutting surface
If the cutting machine cannot offer a steady surface, what is it?
The Digital Cutter is the dream cutter of any user. The machine is fitted with a very stable, perfectly made aluminum composite, which allows the operator to perform well in order to produce the finished product perfectly.
3) Material compaction
In order to make the best use of any cutting tool, the user must ensure that the material is holding the mat in place. By doing so, the user can make sure that the material is tightly drawn so that the tool can operate effectively.
That’s why the Digital Cutter is perfect for the operator. The machine is provided with a cutting surface, which is separated into separate vacuum zones which can be controlled. The infinitely variable vacuum turbine ensures that the user’s material stays firmly in place throughout the process.
4) Reliable and precise
If a Digital Cutter had to be defined in layman’s language, it would be defined as a production machine.
Every part of the Digital Cutter tool, from the driving system to the blade, has been implanted perfectly, which gives the operator excellent performance. With this setup, the user can quickly and efficiently complete the order. Thus, it also enables them to persuade their customers with what they call “the perfect outcome”.
5) Speeddesign
A cutter is nothing without speed. To ensure that the product is ready to be delivered on the due date, it is necessary to speed up. In view of this, the manufacturer has designed a Digital Cutter that is the best in the world.
The superior productivity of the Digital Cutter is due to its precision drive system, intelligent motion-based control system, and the tuning of cutting techniques for optimum performance.
6) Projection system
Operators need a system in which they can supervise the process and understand the nuances of the material that is being processed.
Accordingly, the projection system of a Digital Cutter visually supports the user in all phases of the manufacturing process, from setting up and automatically or interacting with each other, to selecting and arranging the cut pieces.
7) Efficient features of the Digital Cutter machine
The machine is the weapon of any operator, and the Digital Cutter is no less. The Digital Cutter is the ultimate machine. But you can’t just label a machine perfectly. So, in order to prove it, here are some highly efficient features that make this machine the perfect one.
8) Detailed outline
Digital Cutter tools are ideal for soft or medium-density leather and make them suitable for cutting soft, medium-density, compact, and detailed shapes. Moreover, the high oscillation frequency is set so that the Digital Cutter tool can operate at a very high processing speed.
9) Cutting thick, tough materials
Digital Cutter tools are made of strong, durable materials. The machine is equipped with a strong 8 mm stroke, which is specially designed to meet the requirements of compact and strong materials. Apart from the power stroke, the machine also has a pneumatic swing tool pot, which can be used for cutting.
10) Perforating
Digital Cutter tools are one of the most effective tools for cutting and carving hard materials. That being said, the Digital Cutter tool can be used to make different kinds of materials, including leather, rubber, and various textile materials.
In addition, because of its high speed, the Digital Cutter is able to punch 8 holes a second, making it a reliable resource for the operator to cut hard materials.
11) Initialization of the integrated tool
An integrated tool system is an essential condition for the machine to operate successfully. With a Digital Cutter, the operator can do just that.
The Digital Cutter promises quick, efficient, and accurate blade drilling, automated by an integrated tool calibration system. Having this setting helps to avoid manual mistakes and any manual steps the operator has to take to determine the correct cut depth.
12) Adaptability
To some extent, the features of the machine work. But what good is a machine if it cannot be adapted to the needs of the material? One thing is for sure, with a Digital Cutter, the machine will be able to adapt to the requirements of the work. The machine has a number of characteristics and is a match made on Earth for the operator.
The question, however, is what are they? Let’s take a look at the countryside.
13) The only material
Designed for hard, tough materials, this machine is a perfect combination of strong blades and oscillating tools for EOT or POT processing soles.
14) Template material
Digital Cutter is used for the machining of all kinds of mold materials. Equipped with proper routing tools, this machine provides a cutting material that is hard for knives to penetrate.
15) Roll material
Equipped with an optional roll-cutting unit, this Digital Cutter can easily and efficiently process 2000 mm/90 in width and 70 kg/154 lbs.
4. What is the advantage of a Digital Cutter?
There are some advantages of digital cutter:
1) Efficient production of one-offs and short-run production
The integration of the digital manufacturing process has significantly reduced unit costs. Our cutters’ changeovers are quick and mostly automated. This makes it possible to manufacture individual parts in the same cost-effective way as in mass production.
2) Make sure that the cutting process is consistent and reproducible
It is easy to save the tasks, including all the related parameters. This creates repeatability and improves the quality of the product. We make the Digital Cutter data transparent, and the cutting process can be reproduced completely.
3) Precisely cut parts to the tightest tolerances
Pre-printed materials, stretchable fabrics, fine lines, and details – even in such challenging situations, the single-layer Digital Cutter system delivers the highest level of accuracy. Regardless of whether it is a prototype, a small batch, or a batch, the size of the work does not affect the quality of the cut.
4) Reduce waste and scrap
Digital manufacturing processes produce high-quality products – on demand with minimal waste. The Intelligent Software Tool ensures the most efficient placement and placement of the components. Maximize the production of materials and minimize waste. Digital manufacturing eliminates mistakes and reduces waste.
5) Produce the highest quality level of cut parts
The quality of the cut edges is consistently high compared to multi-layer or conventional die cutting. The single-layer cutting machine provides more reliable compaction of materials.
6) Accurately cut printed or patterned materials
When processing patterns or preprinted materials, it is always possible to rely on the precision of the cut pieces to make a perfect match. The optical inspection system guarantees the highest degree of precision.
7) Save space – give up the mold and don’t use the template
In the conventional die-cutting process, you must manage and maintain innumerable dies. This takes time to process and often takes up a large amount of space. A space that you would definitely like to use more effectively than simple storage of molds. In the case of digital clipping, your cut files will occupy only a small amount of space on the computer.
8) Mass production of the same parts as the prototype
The components are usually supplied to the customer in the form of samples prior to mass production. Digital Cutter techniques allow you to create a perfect prototype. Once the sample has been approved, you can press a button and begin mass production. The final product is identical to the sample.
5. Die Cutting and Digital Cutter? What’s a better option?
The die cutter presses the printed paper with the die to make the shape. How do you choose between the two machines? The easiest answer is, “It all depends on the type of job.” If you are going to cut a large number of small items on paper or cards, it is a more economical and time-saving option to choose a die-cutting machine. Once the mold has been assembled, it can be used again and again to make many identical shapes — all in a fraction of the time it takes to create a Digital Cutter. This means that you can offset the cost of assembling a custom mold by using it on many projects (and/or re-using it for future printing runs).
If, however, you need to trim a few large-size items (particularly those printed on thicker, more durable materials such as Forex, Foam, or R-Board), it is preferable to use Digital Cutter. You don’t have to spend money on custom molds; you can also create more complex shapes with Digital Cutter.
6. Why choose Digital Cutter?
Functionality and adaptability are just a few reasons for using these machines to work. Apart from this, there are a number of reasons why a Digital Cutter is an operator-friendly machine; the following are some examples.
1) Better service
What makes up the Digital Cutter System is that they are superior in performance, accuracy, and reliability to the best of the others. Equipped with a trained and experienced operator, this cutter can deliver the highest quality of work.
2) Profitability
Along with solid performance and superior quality, the Digital Cutter helps the owner to generate a continuous and unmatched profit. Thanks to constant technological innovation and outstanding building standards, it has a low maintenance cost.
Also, superior energy efficiency is one of the advantages of having a Digital Cutter tool. Moreover, optimum processing techniques, advanced materials, and the most advanced vacuum generators keep the energy demand low. This also makes the Digital Cutter environmentally friendly and sustainable.
3) Modular
Based on the idea of greater flexibility, the Digital Cutter provides features that few other machines can provide.
This unique modular Digital Cutter allows for cost-effective configurations and upgrades for materials with changing cutting needs. Not only does this benefit the machine’s excellent ROI, but it is also a valuable asset that can be maintained for years.
7. What are the applications of Digital Cutter machines?
As noted above, the Digital Cutter tool is sufficiently efficient for the most durable materials, and it is highly accurate. With the aid of the cutter, the operator can cut down the manual labor and increase the quality of the production.
Industries that use Digital Cutters include:
1) Leather industry
The advent of Digital Cutter tools has made it more economical for leather to be processed. As previously mentioned, Digital Cutters help to increase the productivity and flexibility of an industry, and in the case of the leather industry, they are taking it to the next level.
Regardless of whether you are working on a leather sole, a lining, or a shoe top, this machine ensures that the operator is able to achieve the highest degree of accuracy.
2) Apparel industry
Just like the leather industry, the advent of Digital Cutter tools in the textile industry is a blessing to the business community. This cutting machine has helped leading garment manufacturers maximize the quality of their fabrics and their profits.
3) Graphics industry
Digital Cutter tools, from cutting complex graphics to banners, help make cutting easier than traditional methods.
With the aid of Digital Cutter tools, we can create shelf labels, hanging signs, floor graphics, textile fabric banners, car graphics, lightboxes, etc.
4) Advertising/printing/packaging industry
Digital Cutter tools are becoming more and more important in packaging. The packaging is there to protect the product and also to guarantee its safety. An easy-to-use Digital Cutter tool to make a good packing cardboard box, a folding box, a cardboard box, and so on. This helps to make the company more efficient and effective.
Versatile cutting head design, interactive cutting, punching, and marking can be used in one machine. It is suitable for cutting 30 mm or 60 mm honeycomb, acrylic, corrugated, gray, white, film, composite, leather, fabric, fabric, rubber, pearl, aluminum, and so on.
It also cuts down on downtime, manufacturing costs, downtime and waste. Digital Cutters help to turn ideas into reality and produce designs in a matter of seconds.
5) Automotive interior industry
Digital Cutter tools serve the needs of the automobile and the interior decoration industry. It is applicable to cutting wire ring pads, plush carpets, EVA rubber pads, latex pads, PVC pads, TPE rubber pads, man-made leather, leather, and PU foam composite. Both the inside and outside products are made by this advanced machine. If you’re in the automotive industry, and you’re looking for a tool that can meet different cutting requirements, then a Digital Cutter can help you do that.
This machine builds an intelligent manufacturing system, which provides accurate computer design to satisfy the company’s multiple production objectives. The automatic feeding system of the machine is used to automatically transfer and adjust the fabric automatically, so as to guarantee feeding precision.
6) Furniture industry
Digital Cutter tools make cutting more flexible than before. Using this kind of advanced cutting solution, the interior decoration industry will be able to satisfy the requirements and expectations of the customers. Digital Cutter solutions solve the problem of high production costs caused by the customization of the market. The automatic feeding system and the intelligent feeding correcting system can reduce the dependence on the labor force and reduce the cost of labor. Compared with manual layout, Digital Cutter can save fabric costs and avoid the loss of fabric due to manual placement.
Digital Cutter solutions are used for the digital management of each piece of the sofa, which can be checked and solved for changes in the size, color, and design of the sofa. Digital Cutter machines can save time in producing, planting, and cutting. The machine improves efficiency and reduces lead time.
7) Textile industry
No matter what material is being processed by the fabric operators, the Digital Cutter will provide a quicker and more efficient service for the manufacturer. Whether it is clothing, airbags, sunshades/umbrellas, flags, plane seats, or car seats, the Digital Cutter can cut through the most difficult materials to produce the aforementioned textile components.
In addition, the use of Digital Cutter tools is fairly common in the paper, paperboard, or plastic textile industry. The unparalleled precision is the reason that the Digital Cutter is more popular than the rest of the machines in the textile industry.
8) Cardboard industry
The Digital Cutter, as noted above, automates its design; in addition, it improves the productivity of the cutting process by minimizing labor output.
From then on, the Digital Cutter is a machine that maintains its design with optimal accuracy.
Moreover, the Digital Cutter is ideal for cutting complicated patterns on a material such as a honeycomb board, which requires high accuracy during cutting. Getting a smooth, clean edge is a good point when a Digital Cutter is better than another.
The machine is user-friendly and does not give rise to smoke or smell in the course of the process, which may have an impact on the operator’s health.
9) Comprehensive industry
Using modular, flexible, and cost-effective, Digital Cutter is the machine of the manufacturer. This machine is equipped with a very advanced system, which can process many kinds of materials with incomparable accuracy. In addition, it can be used for industrial applications like defense, functional textiles, wind turbine rotor blades, airplane, and automobile components.
Digital Cutter tools offer manufacturers the ability to cut a wide range of materials. Digital Cutter solutions have received wide acceptance from manufacturers because of their robust design, precision, and accuracy.
So, here’s a summary of why a Digital Cutter is an intelligent investment, and who has a production company/industry. In this constantly changing market, it’s important to know that the Digital Cutter is a commercial solution that gives the manufacturer a competitive edge.
This is done in order to produce results at a lower cost; the vendor has to add a solution that is able to perform multiple tasks at a given time.
8. Conclusion
The above is all about the introduction of the “Digital Cutter”. Hope the above information can help you.
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