Welcome to this article, which is an in-depth guide to carton printing machine, If you’re looking for any information about a carton printing machine, you will find it right here. So keep reading to learn more.
1. What is a carton printing machine?
A carton printing machine is a kind of printing equipment that can print the required text, patterns, and other information on the surface of the carton. It usually includes process steps such as plate loading, inking, embossing, and paper feeding. Carton printing machines generally include a single printing machine, a carton printing slotting / die cutting machine, a printing slotting die cutting machine an automatic high-speed flexographic printing machine, a grooving machine, and a rotary die cutting machine embedded folder-gluer.
2. How does a carton printing machine work?
When the carton printing machine is working, the text and images to be printed are made into printing plates, installed on the printing press, and then a person operates the printing machine to evenly coat the ink on the place where the words and images are on the printing plate, and then directly or indirectly transferred to the corrugated cardboard or carton to make the same printing copy as the printing plate.
3. What are the characteristics of a carton printing machine?
A carton printing machine has a variety of functions. Some of them are more effective than others. For example, direct printing machines may be more economical and faster than digital carton printing machines. Other features include the ability to customize color matching and spotlight sizes. Some machines also include drying systems with strapping machines. The use of corrugated cardboard as a printing substrate can reduce the cost of image carriers and improve printing quality. Corrugated cardboard with finer or higher grades is a better printing option than coarse corrugated cardboard. In addition, printing to a smooth substrate will help you render more detailed graphics.
The inks used in carton printing machines are made of different components and have a specific weight ratio. The main components of the ink are film-forming resin, water, and wax. Wax accounts for 15 to 25 percent of the total weight. The rest consists of auxiliaries. Corrugated cardboard can be made of paper or paper/plastic composites. Either way, the substrate is porous. As a result, the ink will seep into the surface. This can cause blurred markup. This can negatively affect the scannability of the printed code. Scannable codes are important for distributors. The ink color and color contrast of corrugated cardboard also affect the readability of the printed code.
4. What are the main categories of carton printing machines?
There are many types of carton printing machines, which are divided into the following 5 categories according to the number of printing colors and the number of faces
- Monochrome printing machine
- Two-color printing machine
- Multi-color printing machine
- Double-sided monochrome printing machine Double-sided multi-color printing machine
5. What are common types of carton printing machines?
There are some types of carton printing machines below:
1) Gravure printing machines usually adopt the method of rotating direct printing.
When printing, the printing plate roller is inked on the entire surface, the ink in the blank part of the printing plate is scraped off with a scraper, the ink is left in the graphic part, and then through the paper, the impression roller is used to emboss the back of the paper, so that the ink of the concave part is directly transferred to the surface of the paper, and then the print is collected by the paper delivery part.
Characteristics of gravure printing machine: it has the characteristics of a thick ink layer, bright color, high printing ability, wide application range, suitable for continuous pattern printing, etc. It has enjoyed wide applications in areas like plastic packaging printing, paper packaging printing, decorative printing, transfer printing, publishing printing, etc.
2) Screen printing machine
Screen printing is a kind of template printing. The graphic part of the plate can be printed onto the substrate with ink.
The screen printing plate is in the shape of a mesh, and the surface of the printing plate is composed of two parts: through-hole and non-through-hole. During the printing process, the ink leaks from the through-hole part of the plate to the substrate under the extrusion of the scraper.
3) Lithography printing machine
A machine that uses a lithographic printing plate to complete the printing process. The graphic and the white space are almost on the same plane.
4) Letterpress printing machine
A letterpress printing machine is a machine that uses letterpress printing to complete the printing process. The graphic part is significantly higher than the blank plate, such as photographic relief, photosensitive resin plate, movable type printing, etc.
6. What are the main parameters of a carton printing machine?
There are some parameters of a carton printing machine below:
1) Flexographic printing machine
Maximum feed size, printing repeat length, color registration accuracy, maximum printing width, color setting, and printing speed.
2) Printing grooving machine
Maximum feed size, maximum printing area, staggered paper size, printing plate thickness, minimum slot spacing, maximum groove length, maximum mechanical speed, printing cardboard thickness.
3) Preprinting machine
Mechanical speed, printing speed, printing width, the maximum width of the substrate, the maximum diameter of substrate, maximum winding width, maximum winding diameter, repeat length, printing method, and printing plate thickness.
4) Carton printing slotting die cutting glue folding seam production line
Maximum speed, maximum cardboard size, minimum cardboard size, paper feeding size, maximum printing area, standard printing plate thickness, minimum folding box size, volume, and color setting.
5) Printing slotting die-cutting machine
Maximum speed, maximum cardboard size, minimum cardboard size, minimum grooving gap, maximum groove depth, maximum cardboard thickness, maximum printing area, standard plate thickness, volume, and color set.
7. What is the price of a carton printing machine?
The price of an ordinary carton printing machine ranges from more than a hundred dollars to several hundred dollars. This may be due to many factors. For example, the quality of the machine, the materials used to make the machine, and so on. Companies often need to assess the company’s actual needs before deciding which type to buy in order to get the most out of the machine.
8. What are the factors that determine the price of a carton printing machine?
Now carton printing machine is one of the packaging machinery that many enterprises begin to use, carton printing machine is popular packaging equipment, packaging will be used in many modern production lines, because of its strong degree of automation, can reduce manual labor, improve work efficiency, and highly appreciated by customers. However, due to the wide variety of carton printing machines and diverse prices, different types of carton printing machines vary greatly in price, so what are the factors that affect the price of printing machines?
- The branding factor is like notebooks from different brands. In terms of configuration, appearance, performance, etc., the price of notebooks is generally much higher than other brands. Just as we should believe in the power of branding, we all feel that buying branded things makes people feel more reassured.
- Machine quality: Product quality itself is the basic factor that determines the price. Including the value of various accessories, whether the life of the accessories and the use method are perfect, the technical content, and the quality of the product determine the price of the printing press.
- The market factor of automatic carton printing machines on the market is more popular, and the demand is strong, which will affect the price of the carton printing machines to a certain extent, due to the sufficient market supply, this factor will be reduced. Similarly, during the peak season of the year, the price of this machine will be higher, and this market-oriented price fluctuation will not have a substantial impact on the price. However, businesses can also choose a reasonable time to avoid this unnecessary passivity when purchasing a machine.
- Marketing strategy: All products on the market have their own marketing strategy, some of which are not perceived by everyone, but are reflected in the price.
With the continuous progress of society, people’s sense of service has gradually been cultivated. Now no matter what product you buy, if there is no good after-sales service system, then your product will lose half. Therefore, when consumers choose carton printing machines, they prefer to spend more money and go to those companies with good after-sales service to buy carton printing machines. Because if the machines have problems in the future, it is also a good guarantee to find sales to solve them in the future.
9. How to choose a carton printing machine?
When looking for a carton printing machine, you must consider how much you need to produce from the machine. The prices of these machines can vary greatly, so it’s essential to set a budget and find one that fits your budget. Also, you should decide whether you want to print a large number of cartons or just a few at a time.
In addition to the price, you should also consider the type of carton printing system. Thermal inkjet printers are a great choice for printing on corrugated paper. These printers print clearly on porous surfaces and are flexible enough to customize box labels. In addition, they can be installed horizontally and vertically.
A carton printing machine is a machine that uses ink to make printing boxes. This type of machine is usually used in the packaging industry. The printing process consists of several steps, including printing the containerboard paper before gluing.
The benefits of the process include providing superior quality at a low cost. Before purchasing a new press, it is crucial to understand the process and type of machines available.
The carton press has two main functions: move the carton to the printing area and type the label code. These processes must go smoothly so that the labels can be printed on the carton.
There are two types of these machines: automatic and semi-automatic. Automatic printing machines usually require the operator to enter the label code, and the printer automatically moves to the print position. Semi-automatic machines can be operated manually or using the software.
10. What is the service life of a carton printing machine?
The carton printing machine can last at least a few years, and if properly maintained, the machine can last more than ten years. But this requires careful maintenance of the machine.
11. How to maintain the carton printing machine?
There are some tips of maintain the carton printing machine below:
1) Static maintenance of a carton printing machine
Static maintenance of the carton printing machine refers to the maintenance of the machine at rest.
Establish mechanical maintenance procedures. Maintenance of offset presses should be based on machine instructions. Such as regular oil changes, cleaning the filter, and regular testing of machine accuracy.
Strengthen the maintenance of important parts. Gears, cams, sprockets, rollers, and bearings are the most important components of a printing press, and their maintenance must be different from other parts because their accuracy changes affect the final print quality.
Springs are the most widely used component of machines for force-balancing mechanisms. The quality of their work directly determines the accuracy of moving parts. The spring must have sensitive elasticity. Inelastic and irreversible plastic deformation is extremely detrimental to the operation of the spring. If the above problems are found in a carton printing machine, the spring needs to be replaced immediately.
Carry out technical transformation and strengthen machine maintenance. Machine maintenance requires that the machine be designed with the convenience of machine maintenance from the beginning of its production.
However, due to the complexity of the printing machine, it is obviously impossible to take every factor into account, and the maintenance content of the machine will change with the environment. Therefore, the structure that is not conducive to machine maintenance should be improved without affecting normal operation.
2) Dynamic maintenance of carton printing machines
Dynamic maintenance of the carton printing machine refers to the maintenance of the machine when it is in motion. Machine static maintenance is the promise of machine dynamic maintenance, and the dynamic operation of the machine can in turn detect the level of machine static maintenance. Dynamic maintenance of machines is very important.
The main contents of dynamic maintenance of the carton printing machine are:
- Machine readiness check. The way the machine is prepared can be detected by moving or turning. If tools and other items are stuck in the machine, if the plate is installed in the right place, it may cause damage to the plate or cause great difficulty in finding the rules, and if the adhesive tape is installed correctly, it may cause printing failure, otherwise, it may cause serious damage to the rubber cloth or machine.
- The lubrication state of the machine. First of all, the oil mark can be used to observe whether the oil circuit of the machine is smooth, if the oil marks are not oil or the oil marks are not obviously observed, you should stop urgently and carefully check whether there is oil leakage in the oil circuit.
- Shock during machine operation. The smaller the impact of the machine, the more conducive it is to printing, and the longer the service life of the machine. Reducing the printing pressure (in a broad sense) is an important step to ensure the smooth operation of the machine. Under the premise of ensuring the printing quality, the smaller the printing pressure, the better the machine will operate.
- Reducing the machine speed is another important condition for reducing the inertia of the machine. The lower the speed of the machine, the less inertia, so the machine should not always be running at high speed. The above aspects are only part of the daily maintenance of a carton printing machine. The quality of the daily maintenance and maintenance of the printing machine directly affects the service life and product quality of the printing machine.
12. What is the after-sales service of a carton printing machine?
Generally, we guarantee after-sales service to customers in the form of technical support, returns, and compensation.
1) Technical support includes:
There are some services below:
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Phone support
Technicians provide customers with technical guidance services such as project consultation and fault diagnosis in the form of service hotlines, whether they are located in the city or remotely, they can achieve immediate response and achieve customer satisfaction.
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On-site support
When telephone support does not solve the problem, or direct on-site service is required according to customer requirements, the company will assign experienced professional technicians to provide on-site service.
2) Return to the factory for repair
When the problem cannot be solved by phone or on-site support, the customer has no special request and returns to the company’s nearest repair point for repair.
3) Compensation
If the machine is damaged in transit and the customer does not want to wait for another new machine, we will provide you with the same amount as the machine. This only applies if the machine is damaged during transport due to an accident that cannot be prevented.
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